Metal Fabrication: The Essentials of a Quality-Controlled Welding Station

Metal Fabrication: The Essentials of a Quality-Controlled Welding Station

Quality control is critical for any professional welding station. After all, one little mistake or error in the welding process could cause a structure to break or collapse. And if it happens to be a large structure like a staircase or railing system, it could injure or kill people if it falls apart unexpectedly.

A quality-controlled welding station helps assure people that such errors won’t happen with their structures. So if you’re looking to hire a welding company for your particular metal fabrication project, you must check first to see if the company uses a quality-controlled welding station. Otherwise, the metal structure won’t have the strength or integrity to support its usage.

What are the Essentials of a Quality-Controlled Welding Station?

The best way to see if a company has quality control is to look for specific essentials in its metal fabrication practices, such as an assortment of quality machinery and safety protocols.

For instance, a professional welding company equips its welding station with a variety of welding machinery and equipment to ensure it can perform different metal fabrication tasks correctly. The welding station must be able to perform everything from metal structural repairs to binding together metal objects of various shapes and sizes.

Here are the essential equipment and machinery you should have in a professional quality-controlled welding station:

  • Two stud welders with up to a 7/8-inch diameter capacities
  • Over 20 MIG welders with up to 450-amp capacities
  • Several TIG welders with up to 300-amp capacities
  • Several Portable welders with up to 250-amp capacities

Use welding machines with constant power output because they will prevent spatter. This is crucial because preventing spatter protects welders from getting burned and maximizes quality control of the structure.

Other ways to prevent spatter include using the proper gas mixtures and welding wires per fabrication project. Also, use the appropriate torch angles and wire stick-out lengths to maximize welding quality. And, of course, always place the metal structures on clean surfaces without rusty or oily areas.

Hire a Professional Metal Fabricator

Do you need metal fabrication services? Contact T Brown and Sons at 07825 925257 to get started. We use a quality-controlled welding station on all our metal fabrication and welding projects.

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